Basic Info.
Type
Packaging Production Line
Function
Transport Packaging
Application
Chemical Packaging
Soft and Hardness
Rigid Package
Circulation Function
Outer Packing
Mode of Operation
Packaging of Export Products
Specification
2000*1200*2400mm
Product Description
Features of this machineCorrosion resistance, oxidation resistance, no dripping, no drawing, high accuracy, convenient maintenance, suitable for liquids and pastes such as paraquat. Full-automatic adjustment device realizes full-automatic production change. Each production change can realize one-click bottle change on the touch screen, including the filling head distance, bottle stopper and knife stopper distance, and bottle shape height. Solve the disadvantages of manual adjustment and inconsistent adjustment every time.
One: Introduction to corrosion and oxidation resistance technology
1. The part where the machine is in contact with the material is made of 316L stainless steel (including the feeding box, piston cylinder, rotary valve, filling plug, PTFE hose, other parts are national standard 310, 316L, 304 stainless steel, piston seal The ring is made of PTFE (polytetrafluoroethylene), which is resistant to strong corrosion and abrasion, which limits the possibility of corrosion from the material.
2. In order to avoid air corrosion, the upper part of the closed enclosure is designed with an exhaust device to prevent air from corroding electrical appliances, thereby greatly reducing the failure rate of electrical parts.
Two: Easy maintenance technology introduction
1. This machine is cleaned by one button. For example, when the workshop is completed, the worker only needs to open the water valve and then press the cleaning function on the touch screen. The equipment will automatically reciprocate (the number of cleaning times can be set)
2. Easy to replace the sealing ring. If the seal ring of the cylinder body is damaged, you can press the button to replace the seal ring, the device will automatically punch the remaining material in the material tank into the material box, and then automatically take off the piston to facilitate the replacement of the seal ring.
Three: high filling accuracy
This machine uses Taiwan's Delta servo motor to ensure the accuracy of the filling machine (generally controlled at 0.3%)
This machine uses a special three-way filling valve, which is suitable for the filling of water and cream products, especially for the comparison of the effects of high viscosity materials (such as laundry detergent, hand sanitizer, seed coating agent, microemulsion, suspension agent, etc.) Obvious and high accuracy. This machine adopts PLC programmable control, and is equipped with a 7-inch touch screen human-machine interface system. The filling power is precisely controlled by Delta servo motors, so that the error is accurate to two thousandths. Automatic bottle feeding, automatic filling and automatic bottle discharging are implemented. , Electrical appliances, pneumatic components are all international brands, ensuring excellent quality and long-lasting and stable performance. This equipment is simple in structure and easy to operate. It is the ideal filling equipment for paste materials in China.
The machine is equipped with a filling bulkhead to prevent dripping and drawing, ensuring no dripping or drawing after filling.
Performance advantages:
Control system-using Siemens PLC control system, the filling dose is randomly fine-tuned.
Operation interface--7-inch Siemens color screen touch operation interface, intuitive, simple, safe and reliable
Improved functions-the anti-drip device is provided for the feeding, which can be equipped with a submerged filling function according to the characteristics of the material.
Electrical components-all adopt internationally renowned brands to ensure the safety, reliability and high accuracy of the equipment;
Mechanical parts-the parts in contact with the material are made of high-quality 316L stainless steel,
The rest of the machine parts are made of high quality 304 stainless steel.
Counting detection-real-time counting, intuitive reflection of work output.
Weighing feedback-real-time weighing feedback and self-adjusting filling volume.
Filling test-no bottle without filling, not enough bottles without filling
Maintenance situation-the machine can be easily disassembled, cleaned and maintained.
Change specifications-when changing filling specifications, only simple adjustments are needed to get the job done easily.
Environmental protection configuration-equipped with environmental protection framework, making the operating environment of the machine cleaner and more hygienic.
Technical Parameters:
Filling heads: 8-20 heads
Applicable bottle diameter: Ф40-Ф150 mm
Applicable bottle height: 50MM-320MM
Measurement accuracy: ± 0.3%
Canned capacity: 50-5000 ml
Production capacity: 1500-2000 bottles / hour (based on 500ML)
Air source pressure: 0.5-0.6 MPa
Electricity source: 220 volts / 50 Hz
Total work rate: 2.8 kW
Dimensions: 2000 × 1200 × 2400 mm
Weight: 550 kg
Configuration tableProject | Material | Specification | Note |
Outer box | Stainless steel 316L | 2 mm | Fasten |
Loading box | Stainless steel 316L | 1.5 mm | |
Conveyor | Stainless steel 304 | 2.2 mm | welding |
Conveyor chain plate | Stainless steel 304 | 3 mm | |
Chain plate slider | Polymer wear-resistant materials | | |
Conveyor driving wheel driven wheel | Nylon material | 19 teeth | |
Driving wheel | 304 stainless steel | | |
Driven wheel | Nylon 304 stainless steel | | |
Guardrail | 304 stainless steel tube | 12 mm diameter | Double block |
landing gear | Stainless steel 304 | | |
Tank | Stainless steel 316L | Wear-resistant processing | |
Filling mouth | Stainless steel 316L | Pneumatic filling stuffer | PTFE seal |
Lower bracket | 304 stainless steel | | Small bracket is nylon |
Blanking tube | PTFE | Corrugated hose | |
name | Quantity | model | Brand |
Plc | 1 | 224 | Siemens |
touch screen | 1 | 7 inch | Siemens |
servo motor | 1 | 1.5KW | Delta of Taiwan |
Servo controller | 1 | ASD-D2-1521 | Delta of Taiwan |
power switch button | 3 | | Schneider |
Indicator light | 2 | 24V | Schneider |
Intermediate relay | 1 | 12 groups | Schneider |
air switch | 1 | 20 amps | Tracy |
switch | 1 | 100A 24v | Ming Wei |
Photoelectric switch | 3 | Pnp | Alto Knicks |
Emergency stop switch | 2 | Self-locking | Schneider |
cylinder | 3 | 20x50 | AirTAC |
cylinder | 2 | 20x75 | AirTAC |
Magnetic switch | 4 | | AirTAC |
The electromagnetic valve | 8 | 4v110 | AirTAC |
Company Profile
Certifications
Address:
East of Yuting Road, Liuting Street, Chengyang District, Qingdao, Shandong Province, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Packaging & Printing
Management System Certification:
ISO 9001, ISO 29001
Company Introduction:
Our factory offers variety of products which can meet your multifarious demands. We adhere to the management principles of "quality first, customer first and credit-based" since the establishment of the company and always do our best to satisfy potential needs of our customers.
Our factory is sincerely willing to cooperate with enterprises from all over the world in order to realize a win-win situation since the trend of economic globalization has developed with anirresistible force.
Qingdao MG Packaging Machinery Co., Ltd is a Professional Factory focus on the anti-corrosion packaging machinery and liquid filling machine research and development more than 10 years with customers consistent high praise, good reputation, perfect after sale service. We are the top manufacturer in China of automatic filling machine and capping machine label machine unscrambler machine ink-jet printing machine packing machine for the liquid of disinfectant/Alcohol/bleach /iodophor/hydrogen peroxide/gel sanitizer/cleaner chemicals/detergent/vitriol/Javel water cooperate with our city government epidemic prevention and control supplies. We believe that Responsibility is the assurance of quality, and quality is the life of corporation. So We starts with what the customer required and with the satisfied end.